Still having problems.
Only 1 glass shop said they will do it. They've never done a tank before and want $120. No guarantees if they shatter my glass, of course.
The LFS I've talked to has a guy who has mostly done acrylic, and said he's had about a 60% success rate with glass. The rest have shattered. He also doesn't have the right bit to do it any more. He said it would be easy, but when I got there and discussed that it was glass he was a bit reluctant.
The LFS guy also said that the stress on the weakened glass around the hole, once my 135 is filled with water/rock/sand is going to be so strong the glass will break.
People say it's easy. but I'm not finding it to be such. The bits are expensive, and the process risky for a DIY job, especially with thick 135 gallon glass.
Glass shops are reluctant. The most knowledgable guy I've talked to so far really warned me against drilling a 135 because of risk of breakage, both during drilling and after tank filling.
So I'm back to square 1 and leaning toward a Lifereef overflow box, which costs $30 less than drilling and won't result in a shattered tank.
[ November 20, 2001: Message edited by: MandarinFish ]</p>