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stage3-S4

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Just wanted to share my project so far that I have been working on. The main concept behind this fixture was to desgin a driver cricuit that will be able to dim using PWM(pulse width modulation). I designed the 2 circuits 1 for each color using the LM3404 regulator IC. These circuits have an at effiency rating of about 96%. The blue LEDs are running at 700ma and the Whites are running at 800ma. I just used a regular 24v/6 amp switching power supply. Its not the best since it has a ripple voltage of 240mV but it does the job. I only used 12 LEDS here just to keep it simple although it is extremly bright and has about 1800 lumens from my calculations. I have no idea as to how much PAR it is giving out but I thought this was pretty amamzing considering im only using about 30 watts of total power. I had the boards made for me using the GERBER file from National semiconductors evaluation board. I plan to use the Atmega318 Microcontroller board with the ds1337 RTC for programming. So far I just have some simple PWM program that shows the dimming affect. As you can see it has a coincell in there so it doesnt lose the time after the power is cut. Im still working on the full program and planning to integrate a touch LCD screen. I just mounted this in an old Sunlight supply ballast housing which turned out very nice. Just looking to get some feedback. If these is interest in the driver boards they can be made for under 25 bucks much less than any others on the market today.

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OzoneParkGuy

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What is the burn in time so far with that heat sink. Even heat distribution ? Too heavy or what. I ask because I have the same heat sink 2 @ 8X36 and plan on doing my DIY LEd. What optics are you using? I plan on using 72 leds dimmable. 32 White and 32 blue. Thanks. LOOKS GREAT !
 
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stage3-S4

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hey right now I dont have any optics. I want to test it without them first and see how it looks and then maybe added them if needed. I havent really done much testing witht the heatsink but is a pretty beefy one, solid aluminum and wieghs at least 5lbs. Its a 5inch x 18inch and 1inch fin height.I purchased it from heatsinkusa.com which I can say its a nice heatsink but was bit disapointed when I asked for a datasheet with detail specifications such as the thermal resistence and the temperature coefficient of the heatsink. They claimed that the testing is to expensive and they can not afford to have someone do it. I just dont see how you can sell heatsinks without this information. So far it doesnt get crazy hot but I will be putting 2 80mm fans on there just to keep the junction tempartue as close to 20 degrees C as possible.
 

OzoneParkGuy

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Yeah it's the same place where I ordered my heat sinks. Yeah I figured that much cause I asked the same thing and couldn't get a reply. So thought I'd ask you. I'll post pics tomorrow of my boys project. I'll be using the same concept except instead of running across the tank length wise. I'll cut them and place them width wise. Keep posting data.. because no one is really keeping track of LED usage. Laterzz bro!!
 

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